mechmine vibration sensors datamining
mechmine vibration sensors datamining

Water treatment plants use redundancy to increase plant availability, specifically process continuation, which is costly and space demanding.  

 Water treatment plants: our offering

fa stats Stable operations: thanks to 24/7 continuous condition monitoring and health prediction
fa heart Maximum component lifetime: exploit the remaining useful life of components thanks to artificial intelligence (AI) and reduce waste
fa sliders Simple and safe operation: thanks to the intuitive and user-friendly interface
fa cog Integration into your system: present analysis result in your control system, e.g. show trends in Remec's Sambesi
fa shield Highest level of data protection: autonomous and passive AI-system, independent of your IT or control software

Costs - benefits: amortization of the Mechmine solution in 3 to 20 months

In waste water treatment plants (WWTP), plant availability, strictly speaking process reliability, is traditionally achieved through redundancy. This comes at a price: each machine in multiple versions means more space and higher investment costs. The cost of an additional process line, i.e. increased redundancy, can be estimated at around CHF 1 million and is subject to capacity. Another example: if the sludge stacking time in an WWTP is 72 hours, then there are three days left to get a subsequent centrifuge running after its breakdown. Depending on the type of defect, this is tight, e.g. if the manufacturer is located abroad. Here, of course, the sludge pile container could be enlarged or a spare parts depot could be established. Spare parts for a centrifuge, for example, easily tie-up CHF 150,000 in capital. A larger sludge container takes up more space and costs more. Alternatively, increased operational safety can be achieved using machine monitoring.

mechmine llc predictive maintenance schadenserkennung klaeranlagen ARa roi

Mechmine technology

Mechmine increases your system availability by changing from condition monitoring to predictive maintenance. Determine the time of maintenance and repair yourself. Successfully monitoring bearings or gears in critical machines. Mechmine offers a secure retrofit turnkey solution - access from anywhere, anytime and comprehensible to everybody.

Continuous monitoring & forecasting, 24/7

  • From condition monitoring to predictive maintenance
  • Increased plant availability
    • Pumps, spiral pumps (slow runners)
    • Making cavitation visible
    • Centrifuges (fast runners)
    • Ventilators, blowers, gasmotors
  • Early detection of defects from each component
  • Utilisation of remaining useful life of components
  • Turnkey solution, everything from one source

Highest data quality & data analysis performance

  • Optimized hardware for slow-rotating machines like screw pumps
  • Optimized measuring device for slow-moving machines
  • Optimized hardware for high-RPM shafts like in centrifuges
  • Optimized algorithms for gears

Intuitive user interface

  • Appropriate and user-tailored visualization through several levels
  • Traffic light – trends – details
  • Data and trends can be displayed in any control system

References

Double instead of triple redundancy, plus increased maintenance intervals
Industrial gearbox for spiral/screw pumps
Slow runner like screw pumps with gearbox
Early defect identification in water treatment plants

Exemplary illustrations

Mobile access
Dashboards
Early detection of anomalies

contact

mechmine llc (Mechmine GmbH)
Wiesen
9478 Azmoos
Schweiz

Mobile: +41-(0)76-565-3-161
info@mechmine.com